Junlian Sports Goods Co., Ltd.

Junlian Sports Goods Co., Ltd.

Characteristics of Composite Crossbow

2025 05/16

The composite crossbow optimizes its performance by integrating multiple materials such as carbon fiber, glass fiber, aviation grade aluminum alloy, engineering plastics, etc. It combines the stability of traditional crossbows with the lightweight and high-strength characteristics of modern materials. Its core features are as follows:
1、 Balance between lightweight and high strength
Material combination:
Crossbow body/crossbow arm: Made of carbon fiber+glass fiber composite material (such as Easton Carbon Matrix series), the strength is 3-5 times higher than traditional wooden crossbow arms, and the weight is reduced by 40% -60% (under the same tension, composite crossbow arms weigh only 1.5-2 pounds, while wooden crossbows can weigh more than 4 pounds).
Bow string: High polymer polyethylene fibers (such as Dyneema) replace traditional hemp thread, with a tensile strength of over 2000MPa, wear resistance, and low ductility, reducing energy loss.
Advantages:
Significantly improved portability, suitable for long-distance hiking hunting (such as the Mission Sub-1 crossbow weighing only 3.6 pounds);
Strong anti deformation ability, long-term use is not easy to cause crossbow arm bending due to humidity and temperature changes (traditional wooden crossbows have an average annual deformation rate of about 2% -5%, and composite materials are less than 0.5%).
2、 High precision and low vibration design
Structural optimization:
Shock absorption system: The crossbow body is embedded with rubber buffer blocks (such as Hamskea ShockEater technology) or honeycomb aluminum alloy brackets, which can reduce more than 90% of firing vibration and minimize aiming deviation (the scattering error caused by traditional crossbow vibration is about 2-3 times that of composite crossbows).
Arrow stability: The composite material integrated arrow platform (such as Ravin's Roto Lok system) has a tolerance controlled within 0.01mm, ensuring that each arrow has a consistent launch angle and a 50 meter dispersion error of ≤ 1 inch.
3、 High kinetic energy and efficiency improvement
Energy transfer optimization:
The "anti bending design" and "double cam system" of composite crossbow arms (such as Mathews Crosscentric cam) can increase the efficiency of converting tension into arrow speed to over 85% (traditional straight arm crossbows only have 60% -70%).
Effort saving mechanism:
The cam system achieves a "Let off Ratio" of 60% -70%, which means that maintaining tension after winding only requires 30% -40% of the peak value (such as a 150 pound crossbow requiring only 45-60 pounds of force to remain in the ready state after winding), reducing shooter fatigue.
4、 Durability and environmental adaptability
Corrosion resistance characteristics:
The crossbow body is coated with anodized aluminum alloy and carbon fiber, and has a corrosion resistance time of over 1000 hours in salt spray testing (ASTM B117) (traditional steel components only have 200 hours), making it suitable for coastal or high humidity environments.
Engineering plastic components (such as nylon 66) are resistant to high and low temperatures (-30 ℃ to 80 ℃), avoiding traditional wooden components from being affected by moisture, expansion, or cracking (a change in moisture content of ± 2% can cause deformation of the crossbow).
Maintenance cost:
No need for regular oil maintenance, the surface smoothness of composite materials is below Ra0.8, and the friction coefficient of the arrow is 50% lower than that of wooden crossbows, reducing arrow wear.
5、 Modularity and customizability
Quick disassembly and assembly design:
The crossbow body adopts a bolt connected modular structure, which can be disassembled into three parts: crossbow arm, trigger assembly, and sight within 3 minutes. The storage volume is reduced by 50%, making it easy to carry or conceal transportation.